Line for the production of windows, Weinig- KOCH

1. KOCH Type T-100-A

Cross conveyor (buffer station) for the transport of workpieces into the moulder Profimat 23

2. WEINIG Type PROFIMAT 23

Planer and profile milling machine

Working width

10-230 mm

Working height

4-120 mm

1 intake roller pneumatically tweaked

Before the 1st lower spindle

1 rubber roller

In the extract

Feed rate

5-24 mm, infinitely adjustable

Feed motor

4 kW, with braking system

Shortened roller spacing

Planer and profile milling machine

Spindle arrangement:

Below

5.5 kW

Right and Links together

5.5 kW  Pneumatically up-and-down

Above

7.5 kW pneumatic back-up

Sawing unit

2.2 kW, for cutting the glass strip from above, Pneumatically up-and-down

Spindle diameter

40 mm

Sawing diameter

Max. 180mm

Key switch with signal exchange

,,Manual control,, , ,,Automatik,, , ,,Set up,,

Emergency stop switch

Machine with Tools

3. KOCH Type T-100-B

Longitudinal conveyor belt for transporting workpieces from the Profimat to the following machine

4. WEINIG Type UNIPLAN

Fine planing machine for double-sided horizontal machining

Working width

220 mm

Working height

15-220 mm

1 Feed roller

with photo cell

Feed

3 kW

Feed rate

6-32 m / min

Horizontal spindles

5.5 kW

Spindle diameter

50 mm

Spindle speed

600rpm

Spindle brakes

Straight up / down

Key switch with signal exchange

,,Manual control,, , ,,Automatik,, , ,,Set up,,

Emergency stop switch

Machine with Tools

2 pcs. Hydroplane heads

5. KOCH Typ T-100-B

Length conveyor belt for transporting workpieces from the upstream machine to the KOCH system

6. KOCH Typ SF-3 Double end tenoning machine

Transverse processing plant, Automatic double-
for straight and right-angled workpieces

Workpiece length

250 mm + slot and pin length (max.120 mm)
Up to 4000 mm

Assembly of the sawing stations

Cut-off saw per side, saw motor 3 kW, 2800 rpm
2xNC device for the positioning of the saw unit for slot and pin length

Assembly of the milling station 1

with 2 vertical spindles
Per unit 1 milling motor with brake 11 kW,
4200 rpm, tool clamping length 620 mm
Tool diameter max.340 mm
for max. Cone length 120 mm, Backstop with counter profile, 2 XNC Device for positioning the milling spindle in working position.

Assembly of the milling station 2

with 2 vertical spindles, Per unit 1 milling motor with brake 11 kW, 4200 rpm, tool clamping length 620 mm
Tool diameter max.340 mm
For max. Cone length 120 mm,
Backstop with counter profile,
2 XNC Device for positioning the milling spindle in working position.                                   

Connection value

77 kW

Machine with Tools

7. KOCH Typ T-100-B

Length transport belt for transporting workpieces from the cooking plant to the Weinig Univar

8. WEINIG Type UNIVAR 2 G

Rebating and profiling machine
For profiling 4-sided planed workpieces

Working width

48-200 mm

Working height

45-120 mm

Workpiece length min.

330 mm

Feed motor

4 kW, with brake

Adversely

6-22 m / min

1x Groove and saw unit left

5.5, kW, working from above

Axial adjustment for slot milling unit

Stroke max. 80 mm

4x profile spindle (left, right, left, right)

Each 11 kW

Spindle speed

6000 rpm

Spindle diameter

50 mm

Hydraulic lifting

For 3 tools per spindle

Tool clamping length

300 (320) mm

Tool flying circle

140-232 mm

Spindle stroke vertical

2×100 mm

Spindle stroke horizontal

Right 80 mm

Left 180 mm

1x Saw, – and slot spindle on the right

2.2 kW, as a glazing bead cutting saw
Or groove spindle working from above.

Spindle speed

6000 Upm

Spindle diameter

40 mm

Clamping length

13 mm

Saw blade diameter / groove milling diameter

180 mm / 140 mm, Horizontal adjustable up to 40 mm

Key switch with signal exchange

,,Manual control,, , ,,Automatik,, , ,,Set up,,

Emergency stop switch

Machine with Tools

9. KOCH Typ T-100-B

Length of conveyor belt

For the transport of workpieces from the Weinig Univar

10. KOCH Typ T-100-A

Outlet cross conveyor

Space requirement approx.

30 x 10 m

Location

32683 Barntrup